Fail Safe Tester: Simulation of electrical faults for reliable system validation

Fail Safe Tester simulates electrical faults such as cable breaks, short circuits, or loss of contact in a targeted and reliable manner. It allows you to test the impact of such faults on your ECUs or systems in a controlled way and to precisely analyze the behavior under realistic fault conditions.

What is Fail Safe Tester?

  • Modular device to simulate typical electrical faults such as cable break, short circuit, mixed up signal lines, or loose contact
  • Operates between the HIL system and one or multiple ECUs for flexible and targeted manipulation of signal lines to peripherals
  • Realistic reproduction of fault conditions and systematic tests of ECU behavior
  • Control via common interfaces or directly in CarMaker or RealtimeMaker

Who benefits from
Fail Safe Tester?

  • OEMs, suppliers, test engineers, and validation departments that want to protect their systems against electrical faults
  • Development teams from the application areas ADAS, autonomous driving, vehicle dynamics, or powertrain benefit from realistic fault simulation for complex systems

How can Fail Safe Tester be used?

  • Fail Safe Tester can simulate the following electrical faults:
    - Interrupted signal lines (cable breaks)
    - Mixed up signal lines
    - Short circuits with other electric lines
    - Increased contact resistance (e.g. because of corrosion)
    - Leakage current (e.g. due to humidity)
    - Loss of contact (loose contact)
  • Flexible configuration and connection of different signal paths using relay and an internal switching logic
  • Modular plug-in cards for power, tension, and switching applications expand the test functionality and adapt to specific test requirements

Your benefits at a glance

User-friendliness

Complete configuration via software, no manual plug in of cables during test operation

Reproducibility

Easy saving and reproduction of entire test configurations

Test automation

Full test automation

High capacity

Up to 160 channels in a compact housing

Scalability

Expandable by cascading multiple devices

Modular design

Easy connection and extension

模块化插件卡

功能:

  • 通过CAN或串行接口RS232/COM接收执行命令,控制整个系统。
  • 控制互连线的连接:1和4、2和5、3和6。
  • 测量最多3个信号(S1至S3)。
  •  自我诊断,包括数字DIAG测试继电器和模拟DIAG测试电阻值。

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功能:

标准继电器卡的每个通道都具备以下功能

  • 连接/断开通道的输入和输出。
  • 将位于同一卡或不同卡上的多个输入和输出互连。
  • 将任何输入连接到位于同一卡上或不同卡上的任何输出

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功能:

大电流继电器卡的每个通道都配有

  • 连接/断开通道的输入和输出。
  • 将位于同一卡或不同卡上的多个输入和输出互连。
  • 将任何输入连接到位于同一卡或不同卡上的任何输出。

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功能:

高压卡的每个通道都具备以下功能

  • 连接/断开通道的输入和输出。
  • 连接位于同一卡上的多个输入和输出。
  • 用 "SUM "点连接每个输出。

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功能:

可编程电阻器卡的功能包括

  • 在通道的输入和输出之间插入任何电阻。
  • 在通道的不同信号线之间插入任何电阻。
  • 通过香蕉插孔连接外部负载。

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Are you interested?

Contact us now and book a consultation with our team.